At Epoxy Floors NJ, we believe a floor is only as good as the preparation behind it. Since 1988, our team has refined a rigorous installation process designed to transform vulnerable concrete into a high-performance, seamless surface. Whether we are working on a heavy-duty warehouse or a custom showroom, we follow these critical steps to ensure a lifetime of durability.
Business owners constantly search for facility upgrades that provide an incredible return on investment. Choosing a premium resinous coating system is one of the smartest financial decisions you can make for your commercial property. By aggressively protecting your raw concrete from daily structural damage, you completely avoid massively expensive future slab replacements while drastically lowering your monthly janitorial and maintenance costs.
Financial Benefits of an epoxy floor installation
To firmly guarantee a highly profitable floor that easily survives intense commercial traffic, the raw concrete must be heavily and properly treated beforehand. The absolute most common cause of expensive coating failure is poor or heavily rushed preparation of the existing concrete substrate. We spend a tremendous amount of time carefully treating the slab, completely ensuring it is totally free of sealers and dirt.
To strongly prevent any chance of financial loss, we always begin the installation of epoxy flooring with incredibly aggressive mechanical surface preparation. We completely reject dangerous acid etching, heavily relying instead on massive industrial diamond grinders. This heavy machinery thoroughly profiles the hard concrete, safely opening its microscopic pores to boldly allow the thick moisture primer to securely and permanently bond.
Cost-Saving Prep in the installation of epoxy flooring
Aggressive industrial diamond grinding is absolutely necessary to establish a deeply penetrating mechanical bond between the raw slab and the highly valuable solid resin layers. As the powerful grinders completely strip away the smooth top layer, they heavily create a highly specific, rough texture. This textured surface safely allows the specialized liquid coatings to deeply penetrate the concrete, fiercely preventing any future peeling.
By successfully grinding away the incredibly weak, highly contaminated top layer of the facility floor, we successfully reveal a perfectly pristine, rock-solid foundation. This essential mechanical process heavily ensures that the thick industrial coatings have a perfect surface to tightly grip onto. Proper diamond grinding is truly the single most important secret to ensuring your new financial investment will survive heavy commercial use forever.
Fixing Liabilities Before your epoxy floor installation
Our highly certified commercial technicians will never apply thick premium solid coatings over a severely cracked or heavily damaged foundation that causes liabilities. During the vital preparation phase of your complete epoxy floor installation, we intensely inspect the entire work area for hidden cracks, deep pits, or rough spalls. Every single structural flaw must be permanently repaired to strongly guarantee a flawless finish.
We safely utilize highly advanced, heavy-duty high-strength resinous fillers to seamlessly and permanently repair these dangerous structural imperfections. By meticulously patching every large crack and thoroughly filling every deep void, we fully restore the immense structural strength of the concrete slab. This absolute mandatory repair step safely guarantees the final seamless surface is totally safe, incredibly flat, and perfectly ready for the thick solids.
Protecting Investments in the installation of epoxy flooring
Hidden moisture vapor transmission rapidly coming up through the porous concrete slab is an incredible threat to any thick solid system and your wallet. This terrible moisture leads to rapid outgassing, which predictably causes massive surface bubbles and total coating delamination. To completely neutralize this severe financial threat, we always apply a highly specialized moisture-vapor barrier primer to heavily seal the floor.
This incredibly advanced, top-tier moisture-mitigating primer acts as a permanent, solid shield against highly dangerous and destructive hydrostatic pressure. Once the primer safely and completely cures, it tightly locks out dampness and safely keeps all trapped air firmly inside the concrete substrate. This absolutely critical step fiercely protects your flooring investment, heavily guaranteeing the thick solid resin layers remain flawlessly bonded and smooth.
Building Value during your epoxy floor installation
As soon as the necessary moisture barrier is perfectly and solidly set, we immediately apply a heavy, one hundred percent solids industrial base coat. This incredibly thick body coat heavily creates the essential structural thickness and safely delivers absolutely phenomenal impact resistance. It successfully forms the incredibly durable core of the flooring system, heavily engineered to handle the harshest industrial abuse.
Because this massive base coat contains absolutely zero shrinking solvents, it safely cures into a solid, completely impenetrable layer of heavy protective armor that does not lose any thickness. It fully ensures your beautiful seamless floor can flawlessly withstand the heaviest manufacturing machinery, non-stop forklift traffic, and brutal daily wear. This thick layer of pure liquid resin powerfully provides the true extreme durability you purchased.
Customizing Systems for the installation of epoxy flooring
Depending on your commercial facility's exact heavy-duty operational needs, we proudly offer several highly durable thick solid finishes to heavily protect your industrial space.
- Unmatched Longevity: We expertly apply incredibly thick layers of pure solid resin to powerfully ensure your commercial floor easily survives decades without ever needing replacement.
- Reduced Cleaning Costs: We beautifully create an incredibly thick, perfectly smooth, fully monolithic solid surface that heavily simplifies daily cleaning routines and saves massive labor hours.
- Chemical Defense: We utilize highly advanced solid base coats to heavily provide incredible resistance to harsh industrial chemical spills that would normally destroy raw concrete.
Conclusion of your profitable epoxy floor installation
Our incredibly advanced, totally meticulous installation process heavily ensures you quickly receive an exceptionally tough, thick, easy-to-clean floor firmly built to effortlessly last for decades. By heavily prioritizing exact diamond grinding, aggressive moisture mitigation, and utilizing pure solid resins, we fully guarantee a flawless, highly profitable finish. Your bare concrete will be permanently transformed into a brilliant, highly functional, resilient industrial asset.